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2012 Laser Based Production Processes

POSTER SESSION

P1       Sonia Andreia (Presenter); Martins Meco

           Joining of steel to aluminium using laser welding-brazing

           Welding Engineering and Laser Processing Centre, Cranfield University

P2       Usani Ofem (Presenter); Supriyo Ganguly; Stewart Williams

           Laser Assisted Arc Welding Process for Deep Water Hyperbaric Application

           Welding Engineering and Laser Processing Centre, Cranfield University

P3       Gonçalo Nuno Rodrigues Pardal (Presenter)

           Welding of dissimilar metals

           Welding Engineering and Laser Processing Centre, Cranfield University

P4       Ian Ashton (Presenter), Chris Sutcliffe

           Analytical Modelling of Dynamic Focusing Optical Systems for Selective Laser Melting Applications

           Centre for Materials and Structures, University of Liverpool

P5       Joseph Robinson (Presenter), Chris Sutcliffe, Peter Fox

           Determining the effect of Scanning Strategy on the Residual Stress of Parts Manufactured using Selective Laser

           Melting.  

           Centre for Materials and Structures, University of Liverpool

P6       Wenhe Feng

           Dentin sample preparation for X-ray tomography using femtosecond laser pulses

           Institute for Manufacturing, University of Cambridge

P7       Caroline Earl (Presenter) (1), Paul Hilton(2) and Bill O'Neill (1)

           Laser Surfi-Sculpt®

           1 - Centre for Industrial Photonics, University of Cambridge and 2- TWI Ltd.

P8       David Hopkinson (Presenter) and Andrew Cockburn

           Fibre laser processing of nanocomposite Nd2Fe14B/Fe Magnets

           Centre for Industrial Photonics, CDT Photonics Systems Engineering, University of Cambridge

P9       Chrisstel Ramirez (Presenter)

           High Power femtosecond pulsed amplifier combining Ytterbium-doped materials in a MOPA configuration”

           School of Engineering & Physical Sciences, Heriot-Watt University, Edinburgh.

P10    Krystian L Wlodarczyk (Presenter) and Duncan P Hand

           Flexible shaping the surface of borosilicate glass with a liquid-crystal-based spatial light modulator.

           School of Engineering & Physical Sciences, Heriot-Watt University, Edinburgh.

P11    Natalia Trela (1,2) (Presenter), Howard J Baker(2) and Denis R Hall (2)

           High-Brightness, Ultra-Collimated Single Mode Emitter Arrays in a VHG-based External Cavity Configuration.

           (1) PowerPhotonic Ltd.

           (2)Heriot-Watt University, Edinburgh.

P12     W.S. Góra(1) (Presenter), E.Harvey(2), B. Dhillon(3), A. McDonald(4), H.J. Baker(1), S Parson(2),

           D.P. Hand   (1), J.D. Shephard(1)

           Optimal processing parameters for laser machining of hard and soft biological tissue.

  •  Institute of Photonics and Quantum Sciences, Heriot-Watt University, Edinburgh

  •  Department of Human Anatomy, University of Edinburgh

  •  Department of Ophthalmology, Edinburgh Royal Infirmary

  •  Department of Conservative Dentistry, UCL Eastman Dental Institute, London

P13    Andrew Waddie (Presenter) and Mohammad Taghizadeh

           Diffractive and Micro-Optics Design and Manufacture.

           School of Engineering & Physical Sciences, Heriot-Watt University, Edinburgh.

P14    David Watson (Presenter) and Marc Desmulliez

           Laser direct writing of metals onto plastic substrates.

           Microsystems Engineering Centre, Heriot-Watt University,Edinburgh.

P15    Robert R J Maier(1) (Presenter), William N MacPherson(1), James S Barton(1).

          M Cane(2), M Swan(2), J N Sharma(2), S K Futter (2) , D A Knox(2), B S Jones (2) and S McCullough(2)

           Embedded Fibre Optic Sensors within Additive Layer Manufactured Components.

  • School of Engineering & Physical Sciences, Heriot-Watt University, Edinburgh.

  • AWE Plc, Aldermaston.

 P16    Ian J Thomson (Presenter)(1) , Krystian L Wlodarczyk(2), Howard J Baker(2) , Denis R Hall(2) 

           Laser-machined, toroidal mode-selective mirrors for a high-brightness, unstable resonator Yb:YAG planar             

           waveguide laser.

           (1) Selex Galileo and (2) Heriot-Watt University, Edinburgh.

P17    Vivien Beyer(Presenter), Wei Wang and Andrew Moore.

          An investigation into the accuracy of optical vortex metrology.

          Microsystems Engineering Centre, Heriot-Watt University, Edinburgh.

          James Watt Institute and Heriot-Watt University.

P18    T Dinh Nguyen (Presenter),  Jesus D Valera and Andrew J Moore

           Thickness measurement using THz interferometry

           James Watt Institute and Heriot-Watt University.

P19    Mickey Crozier (Presenter)

           A novel series interconnect for thin-film PV

           MSolv and Heriot-Watt University.

 

2011 Agile Manufacturing Conference - Research Posters

 

Presenter

Title & Abstract

Mr Markus Ardron

PhD Student

Heriot-Watt University

Title: Diffractive feature formation on metal

Abstract: By laser melting of a metal surface the predictable generation of a surface profile can be achieved by the sum of various forces in the melt region causing surface movement that is preserved on solidification. Material make-up and laser parameters are being investigated to identify a stable production method.

 

Dr Gerard Cummins

Research Associate

Heriot-Watt University

Title:  SMART Microsystems

Abstract: Microsystems technology is a significant element of the UK manufacturing industry with larger core companies employing 43,000 with over £2.3bn p.a turnover. The SMART microsystems project is collaborating with industrial partners to develop innovative microsystems technology to enable the rapid customisation of CMOS foundry wafers for a variety of more than Moore applications. Technologies being investigated include inkjet printing, stencil printing, electroplating and 3D integration.

 

Prof. Marc Desmulliez

Head MISEC

Heriot-Watt University

on behalf of

Mr. Scott Cargill

 

Title: Electro Swelling

Abstract: The poster presents a novel manufacturing technique for the creation of hollow microfluidic structures such as microchannels in single process step. The technique is based on the Coulombic attraction of polymers between two electrodes. The technique also allows the manufacturing of continuous profile microstructures such as sinusoidal gratings. 

 

Mr Craig Fletcher

PhD Student

Heriot-Watt University  

 

Title: Assembly Based Rapid Prototyping

Abstract: This project will focus on exploiting haptic technology and virtual environments to capture expert user knowledge by simulating machining and set-up processes.  This information will then be reused downstream in a Computer Aided Process Planning (CAPP) environment.

     

 

Mr Germanico Gonzalez

PhD Student

Heriot-Watt University

 

Title: Haptic Aided Virtual Manufacturing and Assembly Tasks

Abstract: The aim of this project is to analyze the manufacturability and ease of assembly of mechanical components using a virtual reality system supported by haptic devices, taking advantage of its intuitive and interactive properties. In order to validate the benefits of using such application the user response is measured.

 

Mr Eder Govea

Universidad Autónoma de San Luis Potosi, México

Title: Development of a virtual platform using haptic devices for Surgical Training

Abstract: Multidisciplinary teamwork and technological development have enabled the creation of virtual simulators as an alternative tool in surgical training. The application of these tools using haptic devices will enable surgical planning to be fast, non-intrusive and safe for the patient. This project will simulate the bilateral ramus osteotomy for medical support.

 

Mr Fraser Halley

Research Associate

Heriot-Watt University

 

Title: Texture Browsing Environments

Abstract: Browsing Environments offer an alternative to search-by-query and can address difficulties with finding/creating good quality query images and the problem of repetitive queries becoming trapped among a small number of undesirable images. We propose three novel browsing environments and test their efficiency and accuracy.

 

Mr Stephan Kloss

Research Engineer

Renishaw Plc

Title: Integration Of Fibre-Coupled ns-Laser Into A Parallel Robot

Abstract: Usage of robots for manufacturing applications in the automobile, printed circuit board and aerospace industry became standard practice during the last two decades. An alternative design to the serial robots commonly used in industry up until now is the PARALLEL ROBOT, where the end effector is connected to the base via multiple kinematic chains. This project integrated a fibre coupled nanosecond laser into a Renishaw-developed parallel robot, for material processing of metals & ceramics.   

Dr Xianwen Kong

Lecturer

Heriot-WattUniversity

Title: Compliant parallel manipulators and disassembly-free reconfigurable parallel manipulators

Abstract: First we present the design of a decoupled large-range compliant parallel manipulator for nano-positioning.

Then, we illustrate the working principle of a class of disassembly-free reconfigurable manipulators –

the next generation of multi-arm like parallel manipulators which can adapt rapidly to changing

production requirements – being developed at HWU.

 

Miss Zoe Kosmadoudi

PhD Student

Heriot-Watt University

Title: Games in Engineering

Abstract: Games have always been perceived as “fun” and engaging. This poster aims to present gaming techniques and mechanisms that may be relevant to engineers.  In light of this, we will focus on the fundamental activity in engineering design with a particular interest in computer-aided design (CAD) systems as creative environments.

 

Mr Jun .Li,

Heriot-Watt University

 

 

Title: Micro-cantilever sensors

Abstract: Micro-cantilever sensors are attracting much attention as promising solutions for highly sensitive detection of bio-molecules without the need for fluorescent or radioactive labeling. 

In this research we aim to manufacture microcantilevers onto the end of an optical fibre thereby combining the sensing element and the interrogation system into one compact device to enable biosensing applications in space constrained environments.

 

Mr Yifan Liu

PhD Student

Heriot-Watt University

Title: Real-time monitoring of yeast cell growth using microcantilever sensors

Abstract: Microcantilever sensors have great potential for highly sensitive, selective, and label-free analysis of biomolecules and cells including DNA, proteins, bacteria, and viruses. Here we report the real-time cell growth measurement in physiological environment using microcantilever sensors by monitoring the growth induced bending of cantilever beams which could lead to promising applications in rapid disease diagnosis, environmental monitoring and food safety.

 

Dr Xichun Luo

Lecturer

Heriot-Watt University

 

Title: Development of a hybrid micro machining process and its test-bed

Abstract: The poster presents research work on development of new hybrid micro machining processes for manufacturing 3D micro products/components. This includes a process which combines micro milling with laser burring to obtain high quality microfluidic mould or chips; a laser assistant micro grinding process in which laser is used to preheat and repair the subsurface damage of the brittle workpiece materials; an on-line structuring milling cutter approach to obtain long tool life. Conceptual design for a hybrid micro machining centre as a test-bed is also presented in the poster.

 

Mr Thomas Methven

PhD Student

Heriot-Watt University

Title: Does Highlight Disparity Improve Perception of Gloss on Rough Surfaces?

Abstract: We present results from a pilot study which investigated the effect that highlight disparity has on the perception of gloss on rough surfaces. These experiments seem to imply that the relationship
between gloss perception, highlight disparity and roughness is more complex than previously reported.

 

Dr Mazher-Iqbal Mohammed

Research Associate

Heriot-Watt University

Title: CO2 laser based rapid prototyping of autonomous microfluidic systems

Abstract: Laser etching/ablation based micro fabrication allow for reasonable quality microfluidic features to be manufactured within minutes and at a fraction of the cost of standard techniques. Laser etching was implemented to construct various microfluidic systems, which allowed for the actuation and control of a test fluid using capillary forces

.

 

Mr Jack Ng

Research Associate

Heriot-Watt University

Title: Ultrasound Transducer Packaging

Abstract: High frequency ultrasonic transducers for medical applications such as tumour ablation and imaging are required to be fitted in a needle size cavity whilst the transducer itself involves small feature pitch down to below 50 µm and high density interconnections. This poster presents the constraints imposed by ultrasound and how microsystems packaging technologies are employed to overcome those challenges.

 

Mr Pawel Orzechowski

PhD Student

Heriot-Watt University

Title: Interactivity to Enhance Perception: Increased interactivity in mobile visual presentation tools facilitates more accurate rating of textile properties

Abstract: As part of the EPSRC funded 'Digital Sensoria' project a set of digital tools were utilized to better demonstrate the tactile qualities of textiles via the internet. We tested if interactivity added by Shoogle textile simulator for iPad helps more accurately describe textile qualities. Findings suggest that better visual aids enable better understanding of fabric and new interactive models need to be developed.

 

Dr Stefano Padilla

Research Associate

Heriot-Watt University

Title: Are single still images sufficient to communicate qualities of texture-rich products?

Abstract: Single images have been used extensively over the last decade to present texture-rich products on the web. Recently, rich-media like short videos and animations have started to change and improve the way we view and perceive these products. However, do they communicate texture qualities more reliably than single images?

 

Dr Sumanth Pavuluri

Research Associate

Heriot-Watt University

Title: Open-Ended Single Mode Resonant Microwave Applicator for Electronic packaging applications

Abstract: The possibility of an open ended microwave oven to be placed onto a pick and place machine allows the individual curing of components on a PCB board which is an attractive technological proposition for rework and the assembly of low-thermal budget devices. The basic design of the open-ended single mode resonant applicator creates a resonance within the dielectric block, whilst the fields in the air filled section are below cutoff and therefore evanescent thus resulting in zero level of radiation from the open end of the resonant applicator. Such a configuration is therefore advantageous as a system capable of selected encapsulation of microelectronic devices.ACKNOWLEDGMENTS

 

Mr Lin Qi

PhD Student

Heriot-Watt University

Title: How Mesoscale and Microscale Roughness Affect Perceived Gloss

Abstract: We study how mesoscale and microscale roughness affect perceived gloss. We conducted psychophysical experiments using random phase 1/fβ noise surfaces with varying mesoscale roughness by sampling the roll-off factor β, and rendered them using a reflectance model with different microscale roughness by sampling its parameter α. Eight observers took part in a 2AFC experiment, and the results were tested against a conjoint measurement model. The statistical test shows that the additive model is sufficient to describe the interactive influence of mesoscale and microscale roughness on perceived gloss, while α has a trend to shift the peak of gloss induced by β in the full conjoint measurement model.

 

Miss Cristtel Ramirez

PhD Student

Heriot-Watt University

Title: High-Energy Yb:KYW Ultrafast Laser

Abstract: We describe the characterization of a diode-pumped Yb:KYW femtosecond laser that is soon to be incorporated in a MOPA system. This laser has generated 4.1 W average power at λ=1030 nm with 30% slope efficiency.  Pulses of 500 fs have been generated at pulse repetition frequencies of 53 MHz.

 

Mr Aparajithan Sivanathan

PhD Student

Heriot-Watt University

Title: Facial Emotions and Design Environments

Abstract: This study investigates facial emotions involved in design environments.  Multiple channels of physiological data is being examined to find emotional information. Potential interconnections and cross validation of results will be explored upon various environments.

 

Dr Raymond Sung

Research Associate

Heriot-Watt University

Title: Haptic Soldering & Knowledge Capture

Abstract: The research aims to identify the motor skills and techniques involved in achieving a good soldering process. If this soldering knowledge was able to be captured, this would allow the development of automated soldering processes that work more efficiently. By simulating the manual soldering process in a haptics environment, the aim is to employ automated user logging to investigate human hand dexterity and learn how novices and experts operate differently.

 

Dr Robert Thomson

Research Fellow/Lecturer

Heriot-Watt University

Title: 3D microfabrication using ultrafast lasers

Abstract: Ultrafast laser inscription (ULI) is a rapidly maturing 3D fabrication technology that enables the integration of high precision microptics, micromechanics and microfluidics with integrated optical waveguides. This poster provides an overview of the various applications of ULI that are currently being explored at Heriot Watt. 

 

Mr David Watson

PhD Student

Heriot-Watt University

Title: Additive Direct Writing Based Process for Metallisation of Polyimide

Abstract: Presented here is a novel additive direct writing flexible substrate manufacturing process that produces conductive tracks on flexible substrates more quickly, cheaply and with less waste materials than current industrial subtractive based processes.

 

Mr Robin Weston

Marketing Manager

MTT Technologies Ltd

Title: Selective Laser Melting Systems

Abstract: MTT Technologies manufactures and supplies a range of product development and manufacturing technologies.
At the forefront of this is our Selective Laser Melting system, a layer based manufacturing technology designed to make complex metal parts direct from sliced 3D CAD data.


Our big news is that MTT has been acquired by Renishaw plc (8th April 2011) who already have strong links with Heriot-Watt and the JWI. The acquisition is great news for both companies and the wider manufacturing community.

 

 

 

 
 
 
 
   
 
 
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